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Having Any Question ?

What is the Power Requirement of SubliXpress?

Total power consumption is 6.5KW in which 3.7KW for print engine and 2.6KW for dryer.

What is the Dimension of SubliXpress Machine?

Printer dimension (L x W x H) is 3672 x 1600 x 1828 mm.

What is the Packing Dimension of SubliXpress Machine?

Packing dimension L x W x H: 3875 x 1470 x 2100 mm (Printer), 4180 x 880 x 1340 mm (Feeder & Dryer).

What are the Gross and Net Weight of the SubliXpress Machine?

The gross weight of the machine is 1600 Kg and net weight is 1450 Kg.

What are the Computer Requirements for SubliXpress Machine?

Recommended computer requirements:

  • Processor: Intel Core i7
  • RAM: 16 GB or more
  • Operating System: Windows 10
  • USB: 3.1 or compatible
  • HDD: 1 TB

What are the Environmental Requirements for SubliXpress Machine?

The environmental temperature should be 20 - 28 Degree Celsius and humidity 50 to 65 % RH. The room should be closed, dust free and properly ventilated.

What is the Room Dimension for SubliXpress?

Room dimension is 5700 x 3000 x 3000 MM (L x W x H).

How to Make Ready the Supply and Takeup Unit in SubliXpress?

To make ready the supply and takeup unit, go to the back side of the printer and turn ON the Auto/Manual or Reverse/Forward switches.

How to Make Z Settings?

To set Z height, click the Edit icon on the Quick Access Toolbar. The Setting window appears with several options and sub options. Select the Z Move section and fill values in the Z max length, head to paper and Media thickness fields.

Which print Head is Used in SubliXpress Machine?

Kyocera print head

Why User Needs Powerful Vacuum Bed in SubliXpress?

The powerful vacuum bed is used to tightly hold the media and also remove wrinkles.

How Can User Get to Know about the Ink Level Goes Down?

The float sensors are installed in the main tanks which connect to the main board. When the ink level in main tank goes down or empty, a beep sound is generated by the mainboard to inform the user to fill ink.

Which Print Head Technology is Used in SubliXpress?

Kyocera print heads with variable dot technology which helps in improving the printing quality and sharpness.

What is the Maximum Printing Resolution in SubliXpress?

Maximum printing resolution is 2400 DPI.

What is the Maximum Printing Width in SubliXpress?

Maximum printing width is 1650 mm.

What is the Meaning of TST?

TST refers to the sensor technology to effectively handle thin paper movement during printing.

What are the Benefits of Media Clamp?

Media clamp is used to hold the paper edges during printing and avoid tangle of paper with print heads.

How to Control Media Shifting?

Using the air shaft, one can control the Media Shifting.

What is the Use of the Crash Sensor?

Crash sensor is used to avoid the tangle of print head with media.

What is the Use of Auto Capping System?

Auto capping system is used to automatically enable the capping and cap print head after the define period.

What is the Maximum Diameter Used for Takeup and Supply Unit?

Maximum diameter of roll is 400 mm.

What is the Maximum Head Height Set in SubliXpress?

Maximum head height is upto 20 mm.

Which Type of Heater is Used in SubliXpress Machine?

Infrared heater

Which Type of Ink is Used in SubliXpress Machine?

Dye sublimation ink

Which Printing Applications are Supported by SubliXpress Machine?

Sportswear, home furnishing, fashion apparels and customized things.

What Check Should We Perform Before Installation of Machine?

Perform the following checks:

  • Check the Printer and it's parts
  • Check the room surface
  • Verify the room temperature
  • Check the power supply and verified it
  • Check the ventilation
  • Verify the ink and store at favourable condition
  • Ready the media for printing check
  • Arrange two operators for training

What Precautions Should Take During Handling Printer?

Precautions during handling printer:

  • Don't put excess load on the printer
  • Don't cover ventilation area
  • Properly connect the power cable
  • Check nozzle status daily
  • Properly cover the printer, if not working

What Precautions Should Take During Print Head Handling?

Precautions for print head handling:

  • Check the nozzle status by issuing the Nozzle Test command
  • Clean print head daily by following the given instructions
  • ? Don't use expiry ink
  • Always use media clamp while printing
  • Always use recommended and wet tissue paper
  • Proper cap print head to avoid print head dry
  • Don't touch head nozzle surface by hand

What Precautions Should Take to Store Ink?

We should store ink in favourable environmental conditions such as cool & dry place and also check the expiry date of ink.

How to Get the Printer Ready?

Steps to get ready the printer:

  • Check waste ink bottle
  • Check the ink level in the main ink tank
  • Check the room temperature
  • Power ON the printer
  • Load thee media
  • Set Auto mode for takeup and supply system,
  • Perform nozzle check and clean print head, if required.

How to Refill Ink?

Steps to fill ink:

  • Check ink level in the main tanks.
  • Fill ink as per color sticker in each main tank.

How to Load Media?

Steps to load media:

  • Wear hand gloves.
  • Open the media roll.
  • Put the supply air shaft into the media roll and load it by fixing the chuck.
  • Unwind the media from the roll.
  • Pass the media from dancing roll and guiding roll.
  • After that, move it towards the front of printer.
  • Pass the media from the front dancing roll and guiding roller.
  • After that, pass media to the back side of printer and paste it on the take up roller after aligning the paper.

How to Install the Print Head?

Steps to install print head:

  • Unscrew the M4 Allen Screws from both sides of the print head to remove the head cap.
  • Mount the print head on the head plate.
  • Tight the M4 Allen screws to fix the print head on the head plate.
  • Fix all the Head Aligners viz. front and back sides.
  • Fix the Head Tensioner Strip for aligning head left and right.
  • ? Insert one end of the head cable on the top of the Print Head and gently press it to fix.
  • Similarly, insert the second end of the head cable on the Head Board and gently lock the head cable with the Head Board. To verify the head cable orientation, please carefully view the image as shown above.
  • ? Insert one end of the power cable on the top of the Print Head and gently press it to fix.
  • Similarly, insert the second end of the Head Board and gently lock it.
  • Perform the Head Purging for all colors.
  • Perform the Head Blotting to gently clean the Print Head.
  • Perform the Nozzle Test to check the nozzle status of all the Print Heads
  • .

How to Use the Auto Cap Option in SubliXpress Machine?

Auto capping option is available in the SubliXpress printer. To cap the print head, click the Cap button available on the Quick Access Toolbar.

What is the Meaning of Auto Capping Time Option?

Auto Capping Time option means to automatically cap print heads after certain defined time.

How to Switch OFF the Printer?

Steps to switch OFF the printer:

  • Check nozzle status using the Nozzle Test.
  • Remove the media.
  • Clean capping area and bed surface.
  • Cap the print head.
  • Shutdown the printer manager software.
  • Shutdown the PC.
  • Switch OFF power supply for machine from main board.

What are the Reasons of Printer Not Initializing?

Reasons of printer not initializing:

  • Encoder scale is having ink stains (print shows vertical color bands)
  • Encoder sensor is not cleaned

What are the Reasons of Printer Stop During Printing?

Reasons of printer stop during printing:

  • Check earthing, if not correct
  • USB is loose connected or faulty
  • Rip file is heavy
  • Error in rip file

What are the Reasons Ink Not Filling in Ink Sub Tanks?

Reasons for ink not filling:

  • Check the main ink Tank, if Empty
  • Check the ink refill connectors, if loosely connect
  • Check Ink pump is working or not
  • Check Ink Sub Tank Float Sensor is working or not
  • Check Ink Refill Board

What is the Use of Auto Wiping option of SubliXpress Machine?

The Auto Wiping option is used to automatically clean print heads using wiper. To auto wiping, click the Clean icon available on the Quick Access Toolbar.

What are the Reasons of Ink Drop on the Head Surface?

Reasons for ink not filling:

  • Check the main ink Tank, if Empty
  • Check the ink refill connectors, if loosely connect
  • Check Ink pump is working or not
  • Check Ink Sub Tank Float Sensor is working or not
  • Check Ink Refill Board

How Many Colors are Used in SubliXpress Machine?

4 Colors KCMY.

How Much AMP MCB is Used for Print Engine in SubliXpress Machine?

21 AMP MCB

When User Needs to Change the Ink Filter in SubliXpress Machine?

Ans, Ink filter needs to change in six months.

How Much AMP MCB is Used for Dryer in Sublixpress Machine?

15 AMP MCB

Which DPI Head is Used in SubliXpress Machine?

Kyocera head with 300 DPI is used in SubliXpress machine.

What is the Appropriate Value of Spray Period Field in SubliXpress Machine?

The Spray Period value is 3000 and this can be increased or decreased as per the Spray Frequency.

Which Rip Software is Used in Sublixpress Machine?

Onxy Software

Which File Format is Supported by the Rip Software Used in SubliXpress Macine?

JPEG, TIFF, PDF, RGB and CMYK file formats are used by the Rip software.

What is the Base Step Value in SubliXpress Machine?

The base step value is 32791,

Which Value is Set in the Z Max Length Field for Sublixpress Machine?

The value of Z Max Length field is 7MM this option used to Z move automatic 7MM to open the Machine then Z move up side 7MM.

What is the Appropriate Value of the Head to paper option for SubliXpress Machine?

The appropriate value of the Head to Paper field is 2MM.

What is the Appropriate Value of the Media Thickness option in SubliXpress Machine?

Media thickness is 0.5 for SubliXpress machine.

Which USB Port is Used in SubliXpress Machine?

USB port 3.0 and 3.1 are used in SubliXpress machine.

Which Modes and Passes are Used in SubliXpress Machine for Printing?

In SubliXpress machine, several modes 600X600, 600x900, 600X1200, 600X1800, 600X2400, and passes 1, 2, 3 & 4 are used for printing.

What is the Use of the Z Clean Position Option in SubliXpress Machine?

The Z Clean Position option is used to set the wiping height.

What is the Use of the Z Max Len Option in SubliXpress Machine?

The Z Max Len option is used to set the Z maximum height in machine.

How Many Heads are Used in SubliXpress Machine?

Two and four heads

What is the Use of the Z Wet Pos option in SubliXpress Machine?

The Z Wet Pos option is used to set the capping height in the SubliXpress Machine.

What is the Use of the Head to Paper option in SubliXpress Machine?

The Head to paper option is used to set the height media to head plate.

What is the Power Requirement for Metro Machine?

Total power requirement for Metro machine is 18.35KW in which 5.5KW for print engine, 4KW for belt dryer, 8.5KW for dryer:8.5KW and 0.350KW for feeder.

What is Gross and Net Weight of Metro Machine?

Gross Weight is 4738 Kg and Net Weight is 4300 Kg.

What is the Dimension of Metro Machine?

Machine dimension (LxWxH) is 5300mm x 1840mm x 2450MM.

What is the Packing Dimension of Metro Machine?

Packing dimension (LxWxH) is 5520mm x 2160mm x 2533MM.

What is Gross and Net Weight of Feeder Unit in Metro Machine?

Gross weight is 658 Kg and net weight is 617 Kg

What is the Dimension of Feeder Unit of Metro Machine?

Feeder unit dimensions is 2350 x 800 x 1210 MM (L x W x H).

What is the Packing Dimension of Feeder Unit of Metro Machine?

Packing dimensions of feeder unit is 2560 x 960 x 1530 MM (L x W x H).

What is Gross and Net Weight of Dryer Unit in Metro Machine?

Gross weight is 686 Kg and net weight is 500 Kg

What is the Dimension of Dryer Unit of Metro Machine?

Dryer unit dimension is 2560 x 1500 x 1350 MM (L x W x H).

What is the Packing Dimension of Dryer Unit of Metro Machine?

Packing dimensions of dryer unit is 2660x 1960 x 1770 MM (L x W x H).

What are the Net and Gross Weight of Metro Machine?

The gross weight of the machine is 4738KG and net weight is 4300kg (appro.).

What is the Room Dimension for Metro Machine?

Room dimension is 8500 x 8000 x 3500 MM (L x W x H).

How Much Air Pressure is Required for Metro Machine?

Air pressure rate 0.6m³/min, 0.7 MPA.

What are the Computer Requirements for Metro Machine?

Computer requirements:

  • Processor: i5/i7 Intel Quad Core
  • Operating System: Windows 7/10 64-bit
  • RAM: 16GB
  • HDD: 1TB, USB port. 3.1

What are the Environmental Requirements for Metro Machine?

The environmental temperature should be 18 to 28 Degree Celsius and humidity 60 to 70 percent RH.

What is the Need of Water Supply in Metro Machine?

User needs water supply to clean belt with help of jetting pump, brush roller and sponge roller.

When User Needs to Change Water in Water Tank?

User needs to change water in a day or depend on usage of printer.

What Checks Should Perform Before Start the Printer?

Perform the following checks before starting the printer:

  • Check the ink level
  • Check waste ink bottle
  • Check the belt movement whether it is in center or not
  • Check glue coating whether activated or not
  • Check washing system is working properly
  • Check feeder and dryer are working correctly

Explain the Signal Lamp Light?

The signal lamp has three color signals namely red, green and orange. The meaning of each color light of signal lamp is defined as follow:

  • Red indicates a system error
  • Orange indicates printer is ready
  • Green and blue indicate that the printer is ON.

How Much Ink can Fill in the Main Tank?

Maximum 10 litter ink is fill in each color ink in Metro machine?

What Checks Should Perform Before Filling Ink during ink installation?

Perform the following checks before filling Ink in main tanks:

  • Check for leakage in main tanks
  • Check main tanks are properly connected with the printer
  • Check for colour sticker
  • Ink main tanks should be clean or dust free

How to Load Media in Metro?

Steps to load media:

  • Run the Supply Motor in the manual
  • Stop the Supply Motor when the unlock position of Safety Chuk and Shaft get matched
  • Push the Safety Chuk to remove the shaft
  • Insert the shaft into the fabric roll
  • After inserting the fabric roll, fill air into the shaft to fix the roll with shaft
  • Load fabric through dancing bar to supporting roller of feeder and printer, if fabric is straight
  • Pass the fabric through the dryer heater
  • Fix the fabric on take-up roller

What Checks should Perform Before Fabric Loading?

Perform following before loading the fabric:

  • Check belt position whether it is in center or not
  • Check belt is clean or not
  • Check glue is coating
  • Check washing system is working correctly
  • Check the working of the feeder and dryer

What Do You Understand By Ink Limit?

The ink limit refers to the maximum amount of ink which depends on the particular type of media and it’s absorbing limit. Ink limit also varies depending on the selected printer resolution.

How Many Times User Needs to Clean the Purging Tray?

User needs to clean the purging tray daily as a daily maintenance followup.

How Much AMP MCB is Used for Belt Dryer in Metro Machine?

20 AMP MCB

How Much AMP MCB is Used for Feeder Unit in Metro Machine?

5 AMP MCB

What is the Diameter of Hose Pipe Inlet Used in Metro Machine?

The diameter of hose pipe inlet is 20MM.

What is the Length of Hose Pipe Used in Metro Machine?

18 Meter, depend upon room size.

Which Input Mode is Set in ICC Profile?

RGB

How Many tabs are Shown in the Washing System Window?

Five tabs namely - Brush OFF, Belt Dryer OFF, Tub Down, Jetting Pump OFF and Print Dryer OFF.

How Many tabs are Shown in the Main Menu Window?

Six tabs namely - Ink Purging, Ready to Print, Alarm, Belt Movement, Service and Online.

What is the Sequence of Color in the Head Plate?

Color in the head plate start right side from the carriage is Black, Cyan, Magenta, Yellow, Blue, Red, Orange and Gray.

Where User can Find the Alarm Option in Metro Machine?

The Alarm option is available in the Main Menu window of HMI in Metro Machine.

How Many Spoons of Caustic Soda is Required for Every Water Recycle?

Two spoons of caustic soda

Which DPI is Used for Calibration in Metro Machine?

600 DPI is used for calibration.

How to Set Print Origin in Metro Machine?

There are two ways to set the print origin which are as follow: 1.Move the carriage at the position from where you want to start the printing and click the Set Origin icon on the Quick Access Toolbar. 2.Enter the print origin value manually in the Origin X text box under the print parameter section.

How Many Color are Used in Metro Machine?

Eight Colors (Cyan, Magenta, Yellow, Black, Blue, Red, Orange and Gray).

What are the Reasons of Print is Blur?

Reasons of print is blur are as follow:

  • No proper calibration viz. bi-direction and step
  • Head height is disturbed and not calibrated for above
  • Incorrect resolution is selected
  • X div is selected "High Speed" instead of "High Precision"

What are the Reasons of Lines in Print?

Reasons of Lines in Print:

  • Nozzle blocked in heads (check nozzle test)
  • Incorrect feed step (calibration required)
  • Belt motor coupling loose

What are the Reasons of Ink Not Filling?

Reasons of ink not filling:

  • Main tank is empty
  • Ink pipe is having cut/bend
  • Ink pump is not working/connector loose/open
  • Sub tank float connector is loosely connected to the headboard
  • Sub tank float is not working

What are the Reasons Printer Not Initialization?

Reasons of printer not initializing:

  • Emergency button is pressed
  • Capping unit is in up position
  • Print engine is OFF
  • Main Board is faulty
  • Encoder sensor is not connected to HB
  • Limit switch is disconnected from MB

How to Control Belt Shifting in Metro Machine?

Follow the below given instructions to control the conveyor belt shifting:

  • Belt shifting can be controlled ‘on the fly’ as well as when print is stopped. To control belt shifting, move the Shifting Control knob in the required direction.

  • What is the Sequence of Ink Refill Connecter in Head Board?

    The sequence of ink refill connector is Gray, Orange, Black, Cyan, Magenta, Yellow, Blue and Red.

    How to Change Print Dryer Temperature?

    To change dryer temperature, click the READY TO PRINT from the MAIN MENU Screen. The READY TO PRINT screen appears with several options like dryer temperature and more. After that, select the print dryer set temperature option. The numeric number dialog box appears from where user needs to enter the temperature as per the requirements.

    What are the Reasons of Printer Manager Software Not Showing Ready?

    Reasons of Printer Manager Software Not Showing Ready:

  • USB is disconnected from computer or loosely connected
  • Print engine is OFF
  • Main board is faulty
  • USB cable is faulty

  • What is the Value of Color Space Option in Metro Machine?

    The value of color space option is 92mm.

    What is the Value of Group Space Option in Metro Machine?

    The value of group space option is 46mm.

    What is the Value of Flat Distance Option in Metro Machine?

    The value of flat distance option is 200mm.

    What is the Value of Origin Buffer Distance Option in Metro Machine?

    The value of origin buffer distance option is 190mm.

    What is the Value of End Buffer Distance Option in Metro Machine?

    The value of End Buffer Distance option is 190mm.

    What are the Reasons of Jetting Motor Not Sending Water to the Brush Unit?

    Reasons of jetting motor not sending water to the brush unit:

    • Jetting motor connecter is not fix
    • Pump power supply not working
    • Tub sensor position disturbed
    • Jetting pump air lock /clogged by foreign materials
    • Pump fuse blown
    • Pump failure or faulty

    What are the Reasons of Machine Suddenly Stop?

    Reasons of machine stop during printing:

    • Emergency button is pressed by mistake
    • x and y driver show error
    • USB cable loose connection

    What are the Reasons of Print Shifting?

    Reasons of print shifting:

    • Encoder scale is having ink stains (print shows) vertical color bands)
    • Encoder sensor is not clean
    • Fiber optical cable is faulty

    What is the RGB Full Form in ICC Profile?

    The full form of RGB is Red, Green and Blue.

    What are the Reasons of Impression of Ink on Plain Fabric?

    Reasons of impression of ink on plain fabric;

    • Belt is not washed properly
    • Water in the tank is dirty and have fabric lints
    • Fabric threads are sticked over the belt
    • Brush is congested with fabric threads and not
    • uprooting the threads from the belt

    What are the Reasons of Fabric Not Sticking to Belt?

    Reasons of fabric not sticking to belt:

    • Glue heater is not ON or not working
    • Glue coating layer needs the new glue coating
    • Belt layer is full of dust/threads need manual cleaning/wiping

    What is the Use of Ink Sub Tank Float Sensor?

    The Sub tank float sensor is used to stop the ink flow when it is reached to the set position.

    Can We Fix Water Tank Filter During Printing?

    Yes, we can fix water tank filter.

    Can We Manually Move the Carriage to the Capping Position?

    No, we should not move carriage manually to the capping position as this can damage print head. Get advise from local support engineers.

    How to ON/OFF the Print Engine Option in Metro Machine?

    To ON/OFF the print engine, go to the MAIN screen and touch the SERVICE icon. The SERVICE screen appears. After that, select the ON/OFF icon of the print engine.

    How to ON/OFF the Negative Pressure in Metro Machine?

    To ON/OFF the negative pressure, go to the MAIN screen and touch the SERVICE icon. The SERVICE screen appears. After that, select the ON/OFF icon of the Negative Control.

    How to Fill Ink in Metro Machine?

    To fill ink, remove the Main Ink Tank cap and refill ink as per the color sticker.

    How to Adjust the Conveyor Belt Tensioning?

    Follow these steps to adjust Conveyor Belt tensioning: 1.Tighten the adjustment rings on the right and left sides of the belt in the rear, using a pair of pliers. 2.Make sure that tighten the rings on the right and left sides with the same torque. 3.Mark any two points vertically at a measuring span of 1000mm in the Belt. Start tensioning the belt by adjuster bolts thread by thread equally on both sides, till the length becomes 3mm (max) in excess (i.e.,1003mm).

    How to Control the Belt Movement?

    To control belt movement, touch the BELT MOVEMENT icon from the MAIN MENU screen. The BELT MOVEMENT screen appears from where user can control the belt movement like AUTO REV, AUTO FWD, MANUAL REV and MANUAL FWD.

    How to Set the Belt Speed?

    To set the belt speed, touch the BELT MOVEMENT icon from the MAIN MENU screen. The BELT MOVEMENT screen appears with several options. After that, touch on the Speed text box. The Numeric Keypad screen appears and enter the belt speed by touching the value. After that, touch the ENTER icon to set the value.

    How to Set the Position of Washing Tub?

    To set the position of washing tub, open the WASHING UNIT screen by touching the READY TO PRINT icon from the MAIN screen. The READY TO PRINT screen appears from where user needs to touch the WASHING SYSTEM icon. The WASHING UNIT appears. After that, touch the TUB DOWN icon to change the position.

    How Much Glue Chemical is Required for a Year in Metro Machine?

    Glue chemical requirements for a year is as follow:

    • Prima: 2 L
    • Therma: 2 L
    • Perma: 5L
    • Cleantek: 10 L
    • Solvtek: 10 L

    Which Ink is Use in Metro Machine?

    Reactive Ink

    What is the Use of the Speed Option in Metro Machine?

    The Speed option is used to set the speed of conveyor belt as per requirements.

    How Many Options are Shown in the Washing System Dialog Box?

    Five options in the Washing System dialog box namely Brush OFF, Tab Down, Belt Dryer OFF, Print Dryer OFF and Jetting Pump OFF.

    What is the Value of Spray Period Field in Metro Machine?

    Spray period value is 10000.

    How Many Options are Shown in Service Mode?

    Three options in the Service Mode namely Print Engine ON and OFF, Negative Control ON and OFF and Ink Valve ON and OFF.

    What is the Power Requirement for VastraJet Machine?

    Total power requirement for VastraJet machine is 7.5KW in which 1.5KW for print engine, 4KW for print dryer and 2.5KW for belt dryer cum glue activator.

    What is the Dimension of VastraJet Machine?

    Machine dimension (LxWxH) is 3810mm x 1780mm x 1640mm.

    What is the Packing Dimension of VastraJet Machine?

    Packing dimension (LxWxH) is 4005mm x 1920mm x 1870mm.

    What is the Net Weight of VastraJet Machine?

    The net weight of the machine is 1200kg (appro.).

    What are the Computer Requirements for VastraJet Machine?

    Computer requirements for VastraJet machine:

    • Processor: Intel Core i7
    • Operating System: Windows-10 (64 Bit)
    • RAM: 16 GB or more
    • HDD: 1TB or More

    What is the Total Water Consumption Per Day in VastraJet Machine?

    80 L to 2000 L

    How Much Color Resolution Monitor is Required for VastraJet machine?

    1600x1024 Resolution

    Whether VastraJet Machine and Computer Share the Same or Different Earthing?

    Yes, both share same earthing.

    What are Environmental Requirements for VastraJet Machine?

    The room temperature should be maintained in the range of 20 - 28 Degree Celsius with humidity 60 - 70% RH. Additionally, the room should be closed, dust free and should not air draught.

    What are the Room Space Requirement to Install the VastraJet Machine?

    Room dimension is 6846mm X 5580mm X 2743mm (LXWXH).

    Whether an Air Compressor is Compulsory or not for VastraJet Machine?

    No, Air Compressor is not required.

    Which Water is Used to Clean the Belt or Related Parts in VastraJet Machine?

    RO Water

    Which USB Port is Used in VastraJet Machine?

    USB 3.1 or higher.

    Explain the Glue Preparation Procedure?

    Glue preparation process is explained as following

    • Keep the ventilators and exhaust fan ready.
    • Lift up the press roller and remove the fabric, if any.
    • Run the Wash Cycle from HMI, simultaneously belt can be cleaned by wiping with cloth.
    • Put PVC masking tape on both edges of the conveyor belt and simultaneously moving the belt through HMI in slow speed.
    • Wear gloves, goggles and face mask for safety.
    Keep ready the following items:-
    • Glue container(500-600ml), whichever required
    • Home cleaner liquid spray
    • Pouring container
    • Waste bin
    • Woven cotton bud sticks (for spreading the glue)

    How Many Colors are Supported in VastraJet Machine?

    8 Colors are supported in VastraJet machine namely Cyan, Magenta, Yellow, Black, Blue, Pink, Orange and Gray.

    How Many Types of Chemicals are Used for Glue Coating in VastraJet?

    Three types of glue chemicals are used namely Prima, Therma and Perma.

    Why we need Prima Chemical for Glue Coating?

    Prima chemical is used as a primitive coat for smoothening the belt surface. This is to be done only when the previous glue layers have been washed completely.

    Why we need Therma Chemical for Glue Coating?

    Therma chemical is used for an intermediate coat for activating and deactivating the glue according of the temperature variation.

    Why we need Perma Chemical for Glue Coating?

    It is the final glue coat which is used to make the belt sticky for the fabric.

    How to Set Belt Speed?

    Step to set belt speed:

    • Open the SERVICE MODE by selecting the Diagnostics icon from the Operations screen.
    • D29Select the BELT icon from the SERVICE MODE screen.
    • Select the BELT SPEED HZ icon from the BELT MOTION screen. The Numeric Pad screen appears.
    • Set the belt speed using the Numeric Pad and press Enter key.

    How to Change Measuring Unit MM to Inches?

    Steps to change measuring unit:

    • Click on the Main Menu icon available on the bottom left in the printer manager.
    • Select the SettingEdit option from the Main Menu list. The Setting window appears on the screen.
    • Select the Preference tab and click the drop-down list in front of the Unit option.
    • Select the desire option from the Unit list box.

    How to Set Time and Language Password?

    To change Time and Language password, click the Main MenuTools option and select the Password option. The Password screen appears. From this screen, enter the password and click on the Set button.

    What is the Use of Job Display Information area in the Printer Manager Software?

    The Job Display Information area is used to display the properties of the selected job like File Name, File Path, Status, Print Size, Print Area, DPI, Pass and more.

    What is the Use of Job Preview Area in the Printer Manager Software?

    The Job Preview option is used to display the job review as well as print progress in the given area.

    Why We Need the Job Display List Area in the Printer Manager Software?

    Job Display List area is used to display the thumbnail preview of the added Jobs.

    What is the Range of Degassing Pressure in VastraJet machine?

    The degassing pressure range is -75 to -95.

    Should We Need to Switch ON the Humidity Fire During Printing?

    Yes, we should switch ON the Humidity Fire during printing.

    Should We Switch OFF the Machine Without the Washing Tub Down?

    No, we should not switch OFF the machine without washing tub down.

    Should We Switch OFF or ON the Ink Finger Valve When Machine is Switch OFF Condition?

    We should always switch ON ink finger valve in any condition.

    What is the Shortcut Key to Pause the Print?

    Ctrl+ Tab button

    How much AMP MCB is required for Print Engine in VastraJet?

    16AMP MCB

    How much AMP MCB is required for Print Dryer in VastraJet?

    63AMP MCB

    How much AMP MCB is required for Belt Dryer in VastraJet?

    32AMP MCB

    How Many Options are available Under the Wash Cycle Setting Window?

    Seven options are available under the Wash Cycle Setting window namely Belt Dryer off, Print Dryer off, Spreader off, Jetting off, Brushing off, Washing off and Heaters.

    How Many Types of Solvents are Used in VastraJet Machine?

    Two types of solvents are used in VastraJet machine such as Cleantek and Solvtek.

    How Many Options are Available in the Glue Cycle Window?

    Five options are available in the Glue Cycle window such as Start Glue process, Belt Direction, Heater, Belt Speed and Cycle time.

    What is the Use of the Emergency Button?

    The Emergency button is used to immediately stop the machine due to any problem.

    What Precautions Should We Take to Store ink?

    Ink should be stored at Cool and Dry place. Moreover, we should also avoid direct sunlight to the ink place.

    How Many Head Boards are installed in VastraJet (16 Heads) Machine?

    Two Head boards

    How Many Fiber Optics Board are Installed in VastraJet Machine?

    One fiber optics board

    How Many Main Boards are Installed in VastraJet Machine?

    One main board

    How Many Main Ink Tanks are Installed in VastraJet Machine?

    Eight main ink tanks

    Which Water is Used in the Waste Tray to Clean Head?

    RO water

    How Many Types of Operation Modes are Available in VastraJet Machine?

    Two types of operation modes are available in VastraJet machine such as Operation mode and Prepare to print.

    What is the Top Speed in VastraJet Machine?

    294 Sq. meter per hour

    Which Technology is Used in Vastrajet Machine?

    AIVC Technology

    What is the Used of OFFLINE Mode?

    The OFFLINE mode is used to stop the conveyor belt.

    What is the Base Step Value in VastraJet Machine?

    Base step value is 11740

    How Many Options are Available in the Edit Job Form Option?

    Five options are shown in the Edit Job Form namely Reverse print, Tile, Clip, Footnote and Copies.

    Which Water is Used to Dip the Head Sponge Roller?

    RO water

    How Many Ink Knobs are Used in VastraJet Machine?

    8 Ink Knobs

    How Much Time is Required in Purging?

    4 seconds

    Which Tool is Used to Clean Extra Ink in the Head Surface?

    Head Sponge Roller

    How Many Purging PCB Board are Used in VastraJet Machine?

    Two purging PCB board

    Which Printing DPI is Used in VastraJet Machine?

    540x720 and 540x1080.

    What X DPI is Used in VastraJet Machine?

    540

    Where the Pause and Cancel buttons are Located in the Printer Manager Software?

    The Pause and Cancel buttons are located under the Quick Access Toolbar.

    Where the Up and Down Z Manual Move buttons are located in the Printer Manager?

    The Up and Down Z manual move buttons are located under the Quick Access Toolbar.

    What is the Used of ONLINE Option in VastraJet Machine?

    The ONLINE option is used to ready the conveyor belt for Printing.

    How to Update Firmware in VastraJet Machine?

    To update Firmware in Main Board, click the Main Menu ToolsUpdate path. The Open dialog box appears on the screen. After that, select the location where the Firmware file is stored and click on the Open button.

    How to Cap Print Head in VastraJet Machine?

    To cap print head, click the Capping button available on the Quick Access Toolbar.

    How to Turn OFF the Ink Valve in VastraJet?

    To turn off ink valve, rotate the Ink Valve in clockwise direction.

    What is the Print Head Sequence (As Per Color) in the Head Plate?

    K, C, M, Y, LK, Bl, P and Or

    Which Head Board is Installed in in Vastrajet (16 Heads)?

    KM 1024i

    How Many Options are Available in the Multiple Ink Option?

    The Multiple Ink option consists several options such as Default, Double and More Ink and Print.

    How Many Options are Available in the Operation Mode?

    The Operation Mode consists three options such as Diagnostics, Glue Cycle and Wash Cycle.

    What Fabric Thickness is Supported for print in VastraJet Machine?

    10MM

    Where the Carriage Home position option is Available in the Print Manager?

    The Carriage Home Position option is available in the Quick Access Toolbar.

    How to View the Head Base Voltage in the Printer Manager Software?

    To view head base voltage, click the Main MenuToolsReal Setting option. The Head Base Voltage window appears on the screen.

    Why We Need Water Supply in VastraJet?

    We need water supply to clean the belt.

    When Should We Change the Water in Water Tank?

    We should daily change the water in the water tank. Additionally, it depends on uses of machine and type of fabric.

    Do We Need Air Pressure in VastraJet?

    No

    Can We Use Direct Air Flow on the Printing Area?

    No, it can hamper the printing quality.

    Can We Install Machine on the Slant Area?

    No, we can?t install machine on the slant area. Room surface should be even and smooth.

    What is a glue?

    Glue is the combination of three different chemicals (namely prima, therma & perma) and two solvent (namely cleantek and solvtek).

    Why We Apply the Glue Coating?

    We apply the glue coating to enhance the belt stickiness and pass the fabric evenly without wrinkles.

    When Should We Require the Glue Coating on the Belt?

    There are two main reasons when one should need to recoat the glue:

    • Fabric is not sticking
    • Glue is removed partly from the belt

    How to Remove the Glue Coating?

    Before applying the new glue coating, we should remove the thick glue layer from the belt. Follow these steps to remove the glue coating:

    • Prepare cleaner which is dedicated to using glue.
    • Wipe cloth or paper towel with purified water. Place wipe clothes on belt to cover belt.
    • Pour cleaner liquid (Solvtek) onto wipe clothes.
    • Wait 5 minutes to dissolve glue.
    • Wipe dissolved glue and cleaner by wipe clothes.
    • After wiping out the part, turn the belt and repeat wiping until wipe out over all.
    • Spray or pour purified water onto the belt.
    • Wipe out cleaner on the belt by paper towel.
    • After clean up the part, turn belt and repeat cleaning until clean up over all. Remove cover sheet which covers washing unit.
    • Finally, remove remained cover sheets, and keep the belt dry.

    What is the Purpose of Cleantek?

    Cleantek solution is used for the renewing/refreshing the tackiness of the Perma adhesive. In digital printing, the adhesive film must be even, thin and hard (to maintain accurate distance in between print head and fabric). The Cleantek removes foreign elements, like dust and micro fibers, from the top layer, hence enhancing the adhesion property of the Perma. If there is no improvement using the Cleantek, it means it?s time for a coat of the Perma.

    Which Chemicals can?t Harm the Belt?

    Alcohol, Methyl Alcohol, Ethyl Alcohol, Isopropyl Alcohol, Ester, Butyl Acetate, Ethyl Acetate etc.

    Which Chemicals can Harm the Belt?

    Aromatic, Benzene, Toluene, Xylene, Aliphatic, Hexane, Cyclohexane, Ketone, Acetone, Methyl Ethyl Ketone (MEK), Chlorinated Hydrocarbon, Methyl Chloride, (Mono) Chlorbenzene, Chloroform, Trichloroethane, Trichloroethylene, Ether, Ethyl Ether, Tetrahydrofurane (THF) etc.

    What are the Preparation Required Before the Glue Coating?

    Follow these steps before applying the glue coating:

    • Keep the ventilators and exhaust fans ready
    • Run the Wash Cycle from HMI, simultaneously belt can be cleaned by wiping with cloth
    • Lift up the Press Roller and remove the fabric, if any
    • Put masking PVC tape on both edges of the Conveyor Belt, by simultaneously moving the belt through HMI in slow speed
    • Wear gloves, goggles and face mask for safety
    • Ready the Prima, Therma, Perma, Cleaning liquid, Buds, cloths etc

    What Options are Available in the Main Menu of HMI?

    Ink Purging, Alarm, Service, Ready to Print, Belt Movement and ONLINE.

    How to Purge in VastraJet?

    Purging can be done manually using the Purging button of each color available on the Carriage. Additionally, user can also purge from HMI by clicking the Main MenuPurge option as a separate purging button for each color is available.

    How to Move Belt from HMI?

    To move belt, open the SERVICE MODE screen by pressing the OPERATIONS option from the NO CYCLE IS SELECTED screen. After that, press the DIAGONSTICS icon. The SERVICE MODE screen appears with various options and select the BELT icon. The BELT MOTION screen appears with Advance, Reverse, Belt Speed HZ, and more options.

    What Options are Available in HMI for Washing Tub Unit?

    To open the Washing Tub Unit, first open the SERVICE MODE screen by pressing the OPERATIONS option from the NO CYCLE IS SELECTED screen. After that, press the DIAGONSTICS icon. The SERVICE MODE screen appears with various options and select the TUB icon. The WASHING TUB UNIT screen appears with several options such as Tub Up/Down, Brushing ON/OFF, Tub Maintenance, Pump 1, Pump 2, and DC Pump.

    How can We Ensure Long Life and Better Performance of the Print Head in VastraJet?

    To ensure long life and better performance of print head, follow these instructions:

    • Check nozzle status regularly to avoid nozzle blockage
    • Don't use expiry ink
    • Clean the capping station
    • Capping station must be wet
    • Avoid tangle of print head with fabric.
    • Always use clean sponge roller
    • Don't use dry sponge roller to clean head
    • Humidity maintain 35 to 80 percent.
    • Temperature maintain 10 to 28 degree celcius
    • Avoid uneven glue coating

    Explain the Belt Maintenance Process?

    Belt is an important part of the machine, thus belt and it?s position should be monitored time to time and always be running well inside the rollers. Belt maintenance process consists belt shifting control and belt centering process.

    Explain the Centering of Belt?

    Conveyor Belt must run in the center. If the belt is shifting more than 5mm in 1 hour toward a side, then one should follow the below given instructions: a)Wait for the completion of the current printing process. If the print command repeats, then immediately stop giving the next print command for printing. b)Takeout the fabric, lower down the tub, and run glue cycle in reverse direction with the 70% speed. c)Rotate the Belt in the reverse or opposite direction until it comes in the Center. Once the belt has positioned centrally, stop the glue cycle.

    Explain the Process of Belt Shifting Control?

    Follow the below given instructions to control the conveyor belt shifting: ?Belt shifting can be controlled ?on the fly? as well as when print is stopped. ?To control belt shifting, move the Shifting Control knob in the required direction. ?In the old version, the Slider Block screw has to be loosen. To control belt shifting, holding the Adjust Roller and slightly pull or push the sliding block as per requirement. After the required alignment is achieved, tighten all the screws.

    Explain the Process of Sponge Roller Maintenance?

    Follow the below given instructions to maintain the sponge roller:

    • Never use dry sponge roller
    • Only use suggested glue
    • Only use suggested inks
    • Don't use washing system during removing glue
    • Don't use washing system during apply glue
    • Timely perform tub maintenance process

    How to Add Job?

    To add job, click the Add Job (+) button available in the Quick Access Toolbar. The Open window appears on the screen and select the file path which you want to print. After that, click the Open button. The image file is now opened in the printer manager software.

    How to Delete Job?

    To delete job, click the Delete Job (-) button in the Quick Access Toolbar.

    How to Issue the Print Command?

    To issue the Print command, select image file from the job list and click the Print Job button in the Quick Access Toolbar.

    How to Pause the Print?

    To pause the print, click the Pause button in the Quick Access Toolbar and to restart the print just click again on the same button.

    How to Stop the Print?

    To stop the print, click the Abort Job button in Quick Access Toolbar. After this, a message dialog box appears for the confirmation to stop the current print. On this dialog box, click the OK button to stop the print.

    How to Check the Nozzle Status?

    To check the nozzle status, click the Nozzle Tet button in the Quick Access Toolbar. In case, nozzle test is not good then clean the print head and again issue the Nozzle Test command.

    How to Perform the Manual Head Spray?

    If there is a minor blockage or dryness in head nozzles, click the Spray button in the Quick Access Toolbar for manual head spray.

    How to Move Carriage or Belt Using the Printer Manager Software?

    To move carriage or belt, click the Arrow Buttons (Up, Down, Left and Right) in the Quick Access Toolbar.

    How to Set the Print Origin?

    Print origin refers to the start print position. User can set the print origin by entering value in the Origin X field under the Print Parameter section.

    How to Change Number of Passes in Printer Manager Software?

    User can change number of passes by selecting the number of passes in the Pass list box under the print parameter section as per printing DPI or quality

    How to Set the Print Direction?

    In the print parameter section, user can set the printing direction under the Start Print Dir list box.

    How to Update the Time Password?

    To update time password, click the Main MenuTools Password option. The Password screen appears where user needs to enter 16 digits time password in the Time Password field and click the Set button. For time password, contact to head office.

    How to Update the Language Password?

    To update language password, click the Main MenuTools Password option. The Password screen appears where user needs to enter 16 digits language password in the Language Password field and click the Set button. For language password, contact to head office.

    Why We Need to Perform the Calibration?

    Calibration is performed to check nozzle status, print head position and ensure good printing quality.

    How to Open the Calibration Window?

    To open the Calibration Wizard, click on the Main MenuToolsCalibration Wizard path. The Calibration Wizard appears.

    How Many Types of Calibration?

    Calibration is categorized into two types namely Software and Mechanical.

    How Many Calibration Options are Available in the Calibration Wizard?

    The Calibration Wizard consists three options such as Angle Check, Vertical Check and Nozzle Test.

    How to Perform Horizontal Calibration?

    In the Calibration Wizard, click the Next button. The screen with Horizontal, Step and Vertical alignment appears with their relative options. User need to select require speed and DPI. After that, click the Print button to check the calibration result.

    How to Perform the Step Calibration?

    In the Calibration Wizard, click the Next button. The screen with Horizontal, Step and Vertical alignment appears with their relative options. User need to select number of passes and enter correction value Revise, Step and Base Step field. After that, click the Print button to check the calibration result.

    How to Save Current Settings of the Machine?

    To save current machine settings, click the Main MenuSettingSave option in the Printer Manager. The Save dialog box appears where user needs to specify the file name and location. After that, click the Save button to save the current settings of the machine.

    How to Load Previous Settings of the Machine?

    To load machine settings, click the Main MenuSettingLoad option in the Printer Manager. The Open dialog box appears where user needs to select the file name and location. After that, click the Open the previous settings of the machine.

    Explain the meaning of Save to Printer and Load to Printer?

    The Save to Printer option enable to store all the machine settings like calibration directly to the Main Board. Similarly, the Load to Printer option helps to load all settings from printer.

    What is the Use of Real Settings?

    Real settings option is used to set as well as view head voltage and also adjust nozzle temperature.

    How to Check Print Record?

    To check print record, click the Main Menu Tools Print Record option. The Print Record Explorer window appears where user can check print records like date wise folder and print details like date, file name, length, ink use etc.

    What is the Use of About Screen?

    The About screen displays information related to printer manager software, firmware, main board, head board, ID, Time Limit, Elapsed Time, Language, Color and more.

    What Do You Understand by the Skip White Option?

    The Skip White option works when printing file doesn?t have data to print. At this point, the white space is skipped until the print data will appear in the print file.

    What Do You Understand by Feather in Printing?

    Feather refers to a process of smoothing edges of the printing areas.

    How Many Types of Feather Effect?

    Feather has several types such as Gradient, Uniform, Wave, Advance and UV etc.

    What Do You Understand by Multiple Ink?

    Multiple ink option is used to increase the ink volume. It offers eight different options, which work multiply with the number. The Multiple Ink option is used when we need more ink layers in printing. This option is best suitable for layer printing.

    How Many Types of Spray Setting are Available in VastraJet?

    Following are the types of spray setting:

  • Auto Spray: Set as per the number of passes. When the specified number of pass are completed then carriage automatically goes to the home position for spray.
  • Print Period: spray will continue for this print period it is in Millisecond.
  • Print Pre-Spray: time-it is the interval of spray periods.
  • What is the Use of Ideal Spray?

    The ideal spray option is activated when the printer stays in an ideal condition. The spray is continuing as per the spray settings such as spray period and print pre-spray.

    What is the Meaning of the Spray Before Print?

    The spray before print command starts spraying ink before starting the print.

    What is the Use of Spray Before Print Command?

    The spray before print command is used to achieve the better print quality and remove dryness of print heads.

    What is the Use of Color Bar?

    The color bar is used to avoid the head dryness and getting better printing quality.

    What are the Options Available in the Colorbar Settings?

    Following are the Colorbar settings:

    • Space: Define space between colorbar and image.
    • Width: Define the total width of colorbar with all colors.
    • Placement: Define the placement of colorbar like both sides, left side, right side and non(nowhere) of image.
    • Normal: Here color bar for each color is printed with the image.
    • Color Mixed: In this option, all colors are mixed and a single strip in a black color is printed in place of the colorbar.
    • Height same with image: Colorbar height is same as the printing image and same apply to the end of print area.

    How to Change X, Y and Z speed?

    To change X Y Z speeds, open the Setting window by clicking the Edit Job in the Quick Access Toolbar. After that, select the Move tab from where user can set the X, Y and Z speed from their respective list box.

    How to Change Language of the Printer Manager?

    To change system language, click the Edit Job icon in the Quick Access Toolbar. The Setting window appears from which user needs to select the Preference tab. From this tab, select the language from the Language list box.

    Where Can User Find the Error List?

    User can find the error list in front of the Main Menu. The Error Information area displays only current error.

    How to Edit a Print Job?

    To edit print job, select the job from the job list area and right click on it. The context menu appears with several options. From the list, select the Edit Job option. The Edit Job dialog box appears from which user can edit job as per their requirements.

    How to Check Printer Status?

    User can check the printer status on the System Status Area in the Printer Manager window. For example, if Ready is shown in the System Status area then it means printer is ready to print.

    How to Crop a Job?

    To crop a job, select the job from job list and right click on it. The context menu appears with several options. From this menu, select the Edit Job option. The Edit Job dialog box appears with the Crop option.

    Which Tools are Required for the Machine Installation?

    Several tools are required for machine installation such as fork lift, hydra crane, spanner (10 mm, 17 mm and 24 mm), wire cutter, allen key set, door keys, screw driver, water leveller etc.

    What Checks Should We Perform Before the Installation of Machine?

    Before installing the machine, following checks should be performed:

    • Check the machine and its parts
    • Check power supply
    • Check earthing and UPS as per requirements
    • Proper ventilation
    • Check environment requirement such as room temperature
    • Ch+eck ink and its expiry date
    • At least two operators should be there

    How to Get Ready the Machine?

    Perform the following steps to install the machine: 1.Place the machine in levelled or even surface. 2.Unwrap the machine and it?s related parts. 3.Open the Carriage Lock. 4.Carefully remove the washing tub and water tank. 5.Connect water pipes. 6.Connect power cables to the machine. 7.Switch ON the Conveyor Belt. 8.Adjust the belt tightness as per the fabric requirements. 9.Check the shifting of belt by running it for half an hour (minimum). 10.Fix the water tub and fill it with water. 11.Run the Wash Cycle for 15 minutes. 12.Check the adhesiveness of glue. If glue coating is damaged during unloading and unpacking, then again recoat the glue and wait for 4 hours to get it dry. Initially, glue coating is done by the company. 13.Load the fabric and make the desire settings accordingly. 14.Power ON the Print Engine. 15.Install the Waste Bottle. 16.Fill Ink in main ink tanks. 17.Set Carriage height. 18.Install the Printer Manager software. 19.Perform Nozzle Test and calibration checks for ensuring the printing quality. 20.Connecting USB cable to the printer. 21.Start printing.

    How to Install Tube Lights?

    To install the tube light, fix the tube light in the Tube Light Bracket by gently pushing it and connect the Tube Light Connector to establish connection.

    How to Install the Tower Light?

    To install the tower light, place the tower light in the given space and tight the tower light screws. After that, fix the tower light connector to make the connection.

    How to Install the Humidifier?

    To install the humidifier, place the humidifier in the given space, connect with pipe, fill water, and connect power cable in the given point.

    How to Connect Jetting Pump?

    To connect jetting pump, place the Jetting Pump in the Water Tank and connect the Washing Tub Inlet pipe to the Jetting Pump using the Tightening Clamp.

    Which Print Head are Used in Vastrajet?

    Two print head models namely 512i and 1024i are used in VastraJet.

    What is the Maximum Production Speed of VastraJet (16 heads)?

    Maximum production speed of vastrajet (16 heads) printer is 145 sq mtr/hr.

    What is the Recommended Fabric Thickness in VastraJet?

    5 mm.

    What is the Maximum Printing Width of VastraJet Machine?

    1800 mm.

    Which USB Port is Required for the VastraJet (8 Heads) and VastraJet (16 Heads)?

    For VastraJet (8 heads), USB port 2.0 is required and 3.1 for VastraJet (16 heads) machine.

    Which Type of Dryer and Heater are used in VastraJet Machine?

    Compact infrared dryer and heater are used for quick start.

    What are the Benefits of Infrared Heater?

    Infrared heater has several benefits such as quick start, save electric consumption and also not spread heat outside of it?s area.

    What are the Light Requirements in Room for VastraJet Machine?

    The standard measure of light value is CRI 98%, LUX: Min 200 and Color: 5000K.

    What is the Maximum DPI of Vastrajet Machine?

    Maximum DPI of Vastrajet is 1440.

    Which Type of Inks is Used in VastraJet Machine?

    Reactive, pigment disperse and acid can be used in VastraJet machine.

    What is the Capacity of Ink Main Tank?

    The Capacity of ink tank is 3.9 liter.

    Which Type of Ink Pumps are Used in VastraJet Machine?

    Quick response high speed pump to avoid late ink filling.

    What is the Roll of Degassing in VastraJet Machine?

    Degassing plays an important role in printing as it removes air bubbles in ink.

    How to Purge in VastraJet to Clean Print Head?

    Purging buttons are available on the carriage for each color. Before starting the purge, user needs to switch ON the ink valves. After that, press the Purging button and softly clean print head surface with the help of head sponge roller ( roll should be wet and cleaned).

    How to Cap Print Heads?

    Before capping, user needs to check several aspects such as Capping station is cleaned or not, water level at Capping Station, and also Ink Valve is OFF or not. After that, click the Capping icon in the Quick Access Toolbar.

    What is the Use of Ink valve?

    Ink valve is used to stop the ink flow. In case, ink valve is OFF then user can?t purge.

    How to Move Belt Using HMI in VastraJet Machine?

    Using HMI, select the OPERATIONS icon from the NO CYCLE IS SELECTED window. After that, Select the DIAGNOSTICS icon from the OPERATIONS window. The SERVICE MODE window appears from user needs to select the BELT button. The BELT MOTION window appears from where user can set belt speed, direction and mode.

    How to Switch OFF the Print Engine?

    To Switch OFF the print engine, press the Print Engine button available on the right side near the Capping station.

    How to Stop Negative Pump?

    To stop the negative pump, press the Negative Pump switch available on the left side near the Home Position of the carriage.

    Why User Needs to OFF the Negative Pump Switch?

    To remove air from ink pipes, we need to switch off the negative pump.

    How to Switch OFF Take Up Power?

    Press the Take OFF power button available on the right side of the machine near the capping station.

    How Take Up Works?

    Takeup system is based on the tork motor in which speed is increased using the tork value and it can also run in both directions such as clock and anti-clock.

    What is the Use of Fabric Tensioner?

    Fabric tensioner helps in removing wrinkles, unevenness and looseness of fabric.

    How to Adjust Fabric Tension?

    To adjust fabric tension, rotate the adjustment lever of tensioner in clockwise (to increase tensioning) or anti-clock (to reduce tensioning) directions.

    How to Install Tub in VastraJet?

    Follow these steps to instal water tub:

    • Place the Washing Tub into the guiding U bracket.
    • Fix the drain pipe clamps to the pipes.
    • Mount the clamp brackets to the Water Tank.
    • Connect the Washing Tub Inlet pipe to the Jetting Pump using the Tightening Clamp.
    • Place the Jetting Pump in the Water Tank.
    • Fill the tank with 3/4th of water.
    • Move the tub UP to match the screw?s holes of actuator and tub engaging brackets.
    • Screw two fasteners (one on each side) from the actuator brackets.
    • Connect the brush motor cable.
    • Gently insert the tub
    • .

    How to Set the Read Prepare to Print Command?

    The PREPARE TO PRINT enables to make the Conveyor Belt online. You can ON or OFF Brushing, Jetting, and Washing, take up, print dryer, and belt dryer. Additionally, you can also set the take up directions. The PREPARE TO PRINT screen appears when you select the PREPARE TO PRINT option from the Start Up screen.

    How to Clean Washing Tub Unit?

    To clean the washing tub unit, select the OPERATIONDIAGNOSTIC icon from the HMI. The SERVICE MODE screen appears with several options like Belt, Tub, Take Up and more. After that, select the Tub icon to move the washing Tub Up, Down, and maintenance. The WASHING UNIT screen appears and user can use different options to wash tub unit such as Tub UP, Tub Down, Tub MAINTT and more.

    What are the Do and Don?t for Print Head Maintenance?

    Do and Don?t for Print Head maintenance are as follow:

    • Always clean capping station
    • Always check water level in capping station
    • Always use color bar during printing
    • Frequently check nozzle status
    • Keep room dust free
    • Always keep temperature 18 to 28 Degree Celcius
    • Humidifier should be ON
    • Don't rubbing head surface
    • Don't use expiry inks
    • Don't use dry or dirty head sponge roller
    • Don't tangle head surface with fabric
    • Avoid uneven glue coating or partly pull out coating

    How to Minimize the Belt Shifting?

    During printing, belt position has to be monitored time to time. If the belt shifting has crossed 5mm outside the roller, then print has to be stopped immediately and repositioned the belt in centre by loosening the tensioner screws. Additionally, move the Shifting Control knob in the required direction to control belt shifting. To control belt shifting, holding the Adjust Roller and slightly pull or push the sliding block as per requirement. After the required alignment is achieved, tighten all the screws.

    How to Set Head Height?

    To set head height, click the Edit Job in the Quick Access Toolbar. The Setting window appears with several options and sub options. Under the Z Move section, user can update Z Max Len, Head to Paper, Media Thickness, Z Clean Pos and Z Wet Pos.

    What Checks Should We Perform Before Starting Machine?

    Before start printing we should check below things

    • Check the ink level in the main tank
    • Check water level in the water tank water level and it?s condition
    • Check washing system work properly
    • Check the belt position (in centre)
    • Check the glue is even and activated
    • Don't use dry sponge roller
    • Use only suggested glue
    • Use only use suggested inks
    • Don't use washing system during glue application and removal
    • Timely perform tub maintenance

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